Conveyor monitoring sensors and services
Detecting bearing faults weeks before conventional vibration monitoring, with sensors built to survive real mine site conditions
Senstrali provides conveyor bearing monitoring that detects faults 2–4 weeks earlier than conventional vibration sensors, and a portable roller assessment service that tells you which pulled rollers are still good. We deploy through paid pilots with clear scope and success criteria, and we keep the hardware operational so your team is not left holding survivability risk.
On-Site Roller Assessment
Got suspect rollers pulled during a shutdown? Our portable test rig characterises each roller in about 10 minutes — automated speed and load sweeps with acoustic emission and vibration capture.
You get a clear report: which rollers are still good, which are degrading, and which need replacing now. No guesswork, no blanket replacement.
Available for on-site assessment in Western Australia.
Conveyor Bearing Monitoring
Our Mantis sensor system listens in the 20–100 kHz ultrasonic range — the frequency band where early-stage bearing damage shows up weeks before it appears on conventional vibration sensors.
Steel-coupled transducers, wired architecture, and enclosures designed for dust, washdown, and vibration. No wireless dropouts. No dead sensors after three months.
Deployed through paid pilots with defined scope and success criteria.
What Makes This Different
Most conveyor monitoring fails for two reasons: the sensors don't survive, or the data doesn't change a maintenance decision.
Senstrali addresses both. Our sensors are designed from the ground up for mine site conditions — not repurposed lab instruments. And our sensing architecture captures the ultrasonic signatures that actually indicate early bearing degradation, not just the vibration that shows up days before failure.
The result: earlier detection, fewer false alarms, and maintenance decisions based on evidence.
How It Works
Roller assessment: We bring the test rig to your site, run each roller through an automated characterisation sequence, and deliver a condition report. Typical batch: 10–20 rollers in a half-day visit.
Monitoring pilot: We scope the deployment together — which conveyor, how many monitoring points, what you want to detect, and what a successful pilot looks like. We install the hardware, collect data over an agreed period, and deliver bearing health reports with actionable recommendations. If the pilot meets its success criteria, we transition to a permanent supported deployment.