Early detection of conveyor roller failure

Your unplanned shut started weeks ago.

A belt walk sends someone along a noisy conveyor to listen for faults. It hears damage once it is loud enough to carry to the walkway, and misses the rollers that fail between walks. Senstrali Triage listens continuously, grades each zone against its own baseline, and gives your team more confidence in a stop-or-run call.

Triage listCV-07 · 96 zones · updated 4 min ago
Tailzones 1 to 24 of 96Head
Zone 14vibration and sound highAlert
Zone 19periodic impactsWatch
Zone 6contact ultrasound upPlan
Zone 23node offlineUnknown
Zone 1within baselineHealthy
Illustrative. Trend and recording open from each row.
Senstrali Triage

Continuous contact ultrasound and vibration monitoring of conveyor idler rollers. Each zone graded Healthy, Plan, Watch or Alert against its own baseline. Learn more.

Conveyor rollers

How rollers get found today, what the belt walk misses, and the stop-or-run call that follows. Read more.

Consulting

Measurement and instrumentation consulting, from concept through analysis to commercialisation pathways. Learn more.

Designed and built in Perth by an engineer with 20 years designing sensors for extreme environments. About Senstrali.

Start with the problem

How conveyor idler rollers are found today, what the belt walk misses, and what maintenance teams need for a stop-or-run call.

Conveyor rollers