Ultrasonic and vibration monitoring of conveyor idler rollers. Each zone graded Healthy, Watch or Alert against its own baseline, giving your team more confidence in a stop-or-run call.
Sensor nodes clamp to the stringer and listen for structure-borne ultrasonics and vibration. One cable carries power and data to a controller at the end of the section. The controller keeps the raw recordings and sends the numbers to your server. How it senses.
Four measurements per node: ultrasonic, vibration, audio band and temperature, all picked up through the steel. Steel-to-steel coupling through a magnetic clamp; no drilling, no change to the roller or the frame. Designed to meet IP67.
One per conveyor section. Powers the nodes, runs the measurements, stores every waveform locally and sends results over LTE-M. No connection to site IT or OT.
A server in Australia for your site alone, or a machine on your premises. Triage list, trends, playback of any recording, and alerts (SMS and email at pilot release).
A zone is the few frames either side of a node. Each zone is graded against its own baseline, so a section that has always been noisy is not flagged for being noisy, only for changing. Rate of change counts as much as level.
Within its own baseline.
Moving away from baseline. Worth a look on the next walk, and worth watching between walks.
Well outside baseline, or changing quickly. Your team gets the trend and the recording; the decision stays with them.
Node offline, faulted or still baselining. Never shown as Healthy.
24/7 monitoring of every zone on the section, not a walk every few weeks. Zones are measured between walks, not only on the day of one.
Independent of site IT and OT. Own power, own link, own server. No change to the asset, no software on your network.
Install on a short section to start, then chain sections together. Nodes are added along the same cable.
We would rather you knew before a pilot than found out during one.
We monitor and report; the pilot is scored against KPIs agreed with you at scoping, in your numbers. Founding pilots are being set up in Western Australia; places for the next round are limited.
